My company has independent intellectual property rights - reverse balance flange, jointly issued by the Ministry of Science and Technology, Ministry of Environmental Protection, the Ministry of Commerce, General Administration of Quality Supervision, Inspection and Quarantine of the national key new product. Reverse balanced flange is mainly used for the connection between the wind turbine tower cylinder balanced side set to the heart by the the reverse flange plate stiffening plate within the tower, in the circulating air loads balancing planes largely offset the through stiffeners role in the tensile stress torque tube section, required to connect the bolt diameter and appropriate length, and the pre-tension values can be precisely controlled, so as to achieve the anti-fatigue and maintenance-free function. Using reverse balanced flange as a connector can ensure that the tower bending stiffness constant cycle power load greatly improved by the force of the blower tube. Reverse balance flange novel structure, reasonable design, more than 50% reduction in the amount of steel, an effective solution to the the traditional flange manufacturing process of high energy consumption, high pollution problem.
Unlikeordinaryflange,reversebalancedtheflange withfreshboardfrontflange plateafterthethickenedflange plateonlyincreasedstiffenerflangestiffnesscanbeincreased,at the same time,increasedstiffeningplateboltsgrowthconduciveaccuratelyappliedboltpre-tension.By adjustingthe sizeoftheflange,stiffenersbalancing planessufferedpressureintheWeldA (stiffeningplateandcylinder wallweld)at themoment andboltpre-tensionattheweldAMomentbalancetherebyreduceweldAsufferedmoment, reducingthe sizeofthestiffeners. Comparedwithforged flanges,reversebalance theflangechangedconnectionofthewind turbine towertechnology,has the following advantages:theboltoperationspacingfromstiffenersaffectboltarrangement offinecompactflange platethinning;reducesteel10%above, whilethelowerflangepartper ton offinishedPrice20%;endmillingsurfaceto reducetheproduction oflow energy consumption,low cost;reversebalancedflangetowerbuttweldbutt weldthe same material,thetubewall,withbutt weldtower,easy to guaranteethe quality of welding;small amount ofwelding, weldingfacilities;improveweldforce statusoftheflange and thecylinder wall,andsolve thedefectsoftheweld heat affected zone.
Copyright@2012 Jiangsu JinHai New Energy Technology co., LTD All Right Reserved